Sheehan Speaks by Michael Sheehan
No one is more persistent in his questions about how to have an
affordable Ferrari than our editor, who seems to believe it is his
destiny to discover the "Northwest Passage" to the land of cheap
Ferrari valve jobs.
Hereās todayās plaintive and misguided inquiry: "Cindy's '78 Alfa
Spider has gone in for a head gasket and valve job and it will
probably be around $1,500. Since a four-cylinder Alfa is one-third of
a 330 Ferrari V12, and there should be some economies of scale here,
shouldn't a valve job on my 1963 330 America be $4,500?" There are
many reasons why our editor is hopelessly adrift in fantasy- land.
First, there is no economy of scale. The Alfa is a smaller, more
compact engine, and the overall labor is much less. The single
distributor and fuel-injectors on the Alfa can be removed and pushed
aside while the head is removed. The cylinder head is easily
accessible from either side and can be removed by a single mechanic.
Most shops will quote 12 to 14 hours for the job at a labor rate of
$60 per hour or $720 to $840.
As for parts and machining, the Alfa has four intake valves at $22
each for $88, four exhaust valves at $38 each for $152, eight guides
at $8 each for $64, eight valve seats at $13 each for $104, a gasket
set at $125 and machining the new valves, guides and seats at about
$160 for a total of $693.
Parts, labor and machining for a valve job on Cindy's 25-year-old
Spider should indeed be in the $1,500 range. Since the car is worth,
being kind, around $7,500, this investment, which represents about 20%
of its value and will make the car much more pleasurable to drive,
makes a lot of sense.
With the Ferrari, a car that is 15 years older, the equation
disintegrates quickly. Labor will be much higher. The Ferrari's
cylinder head studs are almost always corroded solidly onto the head
studs and a one-half-inch thick steel puller plate must be One-third
the valves, one-sixth the cost. used to apply massive pressure to
slowly and evenly pull the cylinder heads off the block. This can't
effectively be done by a single person. Head removal is really best
accomplished by taking out the whole engine÷in fact, every shop I
spoke with explained that in the end it is generally cost effective to
pull the engine out of an old V12, even for a valve job. It makes
dealing with any other eventualities, and there will be several, much
easier.
Before the 330 cylinder heads can be removed, the Weber carbs and
linkage, both distributors, the cam covers, the 24 rocker arms and
their pedestals all must be removed for access. Assuming the heads
come off without difficulty, the head studs don't have to be removed
by a hack saw and the cut-off head studs donāt have to be laser cut
from the block, the total time to remove and refit the heads, install
the cams, retime the distributors, remove and install the engine, etc.
is 60 hours at $75 per hour, or $4,500.
Our very parts-intensive Ferrari has 12 intake valves at $102 each for
$1,224, 12 exhaust valves at $110 each for $1,320, 24 valve guides at
$11 each for $264, 24 valve adjustment screws at $14.75 each for $354,
24 cam roller pins at $30 each for $720, 24 valve seats at $32 each
for $768, 24 valve guide seals at $1.50 each for $36 and a cylinder
head gasket kit at a staggering $450, for a total of $5,136 for parts
alone.
Machining the new valves, seats and guides is a modest $480, bringing
the total for parts and machining for our Ferrari to $5,616.
Total parts, labor and machining on our 35-year-old Ferrari is just
over $10,000, or more than six times the cost of the Alfa job, even
though the engine has only three times as many cylinders.
Last but not least, the maximum time estimate on the Alfa is about a
week while the minimum time estimate for the Ferrari is a month.
With an estimated value, being kind again, of $35,000 for ED.'s
Ferrari, this valve job is nearing one third the value of the overall
car. That doesn't sound too bad, but there's really more to this
dismal picture.
With an old engine, the chances are that a valve job, with its
resultant increased compression, will simply exacerbate the problems
in the lower end of the engine. Rings, pistons and liners really
should be replaced, and, in words well-known to anyone with an old
car, 'while you're in there,' the bearings should probably be renewed
as well. How do you spell $25,000?
Now you're approaching two-thirds of the value of the car, and begin
to understand the ultimate pitfall of doing anything to a 2+2 Ferrari.
The cost of a valve job or rebuilding an engine to stock specs on a
Daytona, a 330 GTC, or even an SWB won't be much different than on
ED.'s 330. But when a car is worth $1.2m, s p e n d i n g $25,000 is
really chump change. For a $35,000 car, it's the end of the world.
For three years, now, each time ED. comes up with a new scheme, my
response is the same. I send him a case of ultra-cheap, straight
40-weight oil (since itās not going to stay in the engine very long,
whatās the point of buying something expensive?) with a label attached
that says, "Oil is cheap and motors are expensive. |